Solutions for malt preparation
ZYB Craft’s grain handling system can ensure the integrity of the raw material crushing and transportation process to the greatest extent and provides a good guarantee for improving the efficiency of the beer saccharification process.
The malt mill is a piece of equipment used in the brewing process to crush and grind malted barley (and other grains) into a coarse powder known as a grist.
This grist is a crucial ingredient in brewing, as it provides the fermentable sugars needed for the yeast to convert into alcohol during fermentation. Malt mills play a vital role in preparing the grains for the mashing and brewing processes. The malt mill is a fundamental piece of equipment in the brewing process, as it prepares the malted barley and other grains for mashing and brewing.
The automated conveyor system is a specialized type of automated conveyor system designed to streamline and optimize the material handling and production processes within a brewery.
These systems are tailored to the unique needs of the brewing industry and are used to transport raw materials, ingredients, packaging materials, and finished products efficiently and reliably. The automated conveyor system is an essential component in the brewing industry, offering efficiency, consistency, and improved safety.
The material water mixer is a specialized piece of equipment used in the brewing industry to accurately mix water with various brewing materials, including malt, hops, and other adjuncts.
This equipment ensures the precise blending of these components, which is a critical step in the brewing process to create the wort, the liquid that serves as the basis for beer production. The material water mixer is a crucial piece of equipment that ensures the precise and consistent blending of water with brewing materials, contributing to the overall quality and consistency of the beer produced by the brewery.
The grain handling system automation control refers to the use of automated control systems to manage and optimize the handling of grains in agricultural, industrial, and commercial settings.
The system is designed to streamline the processes involved in receiving, storing, transporting, and processing grains. The grain handling system automation control is essential for modern grain management, offering efficiency, consistency, safety, and data-driven decision-making. The system is used in agricultural facilities, grain elevators, food processing plants, and more to ensure the proper handling and preservation of grains.
The automated conveyor system is a specialized type of automated conveyor system designed to streamline and optimize the material handling and production processes within a brewery.
The material water mixer is a specialized piece of equipment used in the brewing industry to accurately mix water with various brewing materials, including malt, hops, and other adjuncts.
The grain handling system automation control refers to the use of automated control systems to manage and optimize the handling of grains in agricultural, industrial, and commercial settings.
Solutions for wort preparation
We have developed traditional 2-vessel, 2-tank 3-vessel, 3-vessel, 4-vessel, and 5-vessel brewhouse configurations based on different output and process requirements, which are suitable for small and medium-sized home brewing bars, craft breweries, and large-scale breweries respectively.
The 2 vessel brewhouse is a brewing system commonly used in small commercial breweries, brewpubs, and craft breweries. It is a simplified and compact configuration designed for brewing beer, which can efficiently produce high-quality beer.
ZYB Craft can arbitrarily combine mash tun, Lauter tun, boil kettle, and whirlpool according to the requirements of different customers. The 2 vessel brewhouse design is favored by many small breweries and craft breweries for its simplicity, cost-effectiveness, and ability to produce a variety of beer styles on a small scale.
The 3-vessel brewhouse is a brewing system commonly used in commercial breweries, including craft breweries and medium-sized brewing operations.
It offers more flexibility and control over the brewing process compared to a 2-vessel brewhouse, as it divides the brewing process into three primary vessels. ZYB Craft can arbitrarily combine mash tun, Lauter tun, boil kettle, and whirlpool according to the requirements of different customers. The 3-vessel brewhouse is a step up from a 2-vessel brewhouse and is preferred by breweries that require more control over the brewing process, want to produce a variety of beer styles, and have higher production capacities.
A 2-tank 3-vessel brewhouse is a brewing system that combines the advantages of both 2-vessel and 3-vessel brewhouse configurations, offering a flexible and efficient solution for medium-sized breweries.
This system divides the brewing process across three main vessels while utilizing two tanks for specific purposes. The 2-tank 3-vessel brewhouse configuration offers breweries an effective compromise between the simplicity of a 2-vessel system and the precision of a 3-vessel system. This design allows for greater control and flexibility while accommodating multiple batches in a single brewing cycle.
The 4-vessel brewhouse is an advanced brewing system used in medium to large breweries, offering precise control over the brewing process by dividing it into four primary vessels.
This configuration allows for a highly efficient and flexible operation, making it ideal for breweries with significant production demands and a diverse range of beer styles. The 4-vessel brewhouse configuration offers precise control over the brewing process, high production capacity, and the ability to craft a wide range of beer styles with consistency and efficiency.
The 5-vessel brewhouse is a highly advanced and sophisticated brewing system primarily used in large commercial breweries and production facilities.
The system divides the brewing process into five main vessels, each with a specific function. The added complexity and precision make it ideal for breweries with high-volume production needs and the need for extensive control over the brewing process. The 5-vessel brewhouse offers the highest level of control and flexibility, making it ideal for larger breweries aiming to produce a variety of beer styles with precision and consistency.
The 2 vessel brewhouse is a brewing system commonly used in small commercial breweries, brewpubs, and craft breweries. It is a simplified and compact configuration designed for brewing beer, which can efficiently produce high-quality beer.
The 3-vessel brewhouse is a brewing system commonly used in commercial breweries, including craft breweries and medium-sized brewing operations.
A 2-tank 3-vessel brewhouse is a brewing system that combines the advantages of both 2-vessel and 3-vessel brewhouse configurations, offering a flexible and efficient solution for medium-sized breweries.
The 4-vessel brewhouse is an advanced brewing system used in medium to large breweries, offering precise control over the brewing process by dividing it into four primary vessels.
The 5-vessel brewhouse is a highly advanced and sophisticated brewing system primarily used in large commercial breweries and production facilities.
Solutions for wort fermentation
ZYB Craft’s fermentation tanks are designed and manufactured to perfectly meet the needs of each customer’s actual brewery, thereby achieving perfect coordination of the overall layout and space utilization.
Conical fermentation tanks are special containers used in the brewing industry for the fermentation and maturation of beer and other alcoholic beverages.
They are called “cones” because of their unique shape: they have a conical base with tapered corners. Conical fermentation tanks are commonly used in breweries and distilleries and are available in a variety of sizes to suit different production volumes. ZYB Craft will provide custom-designed conical fermentation tanks based on the specific needs of a brewery or winery.
Stackable fermentation tanks, also known as stackable fermenters, are a specialized type of fermentation vessel used in the brewing industry.
The tank is designed with a unique shape that allows them to be stacked on top of one another, making them an excellent choice for breweries with limited floor space or those looking to maximize their production capacity. The tank is a practical solution for businesses looking to optimize their use of space while maintaining the quality and efficiency of their fermentation processes.
Open fermentation tanks are traditional vessels used for various fermentation processes, such as those used for beer, wine, and certain types of sourdough bread.
Unlike closed fermentation tanks, open tanks do not have airtight or airtight lids, allowing exposure to ambient air during fermentation. Open fermentation tanks are relatively simple and cost-effective compared to closed fermentation tanks with advanced temperature control and cooling systems. However, open fermentation is not suitable for all beer styles and requires expertise and careful sanitation practices to avoid contamination.
Fermentation storage integrated tanks are specialized vessels used in the beverage and fermentation industries, primarily for the fermentation and storage of various liquid products, including beer, wine, cider, and other beverages.
These tanks are designed to streamline the production process by combining fermentation and storage within the same vessel. Fermentation storage integrated tanks are an excellent solution for breweries and wineries seeking efficiency, space optimization, and a streamlined production process.
Conical fermentation tanks are special containers used in the brewing industry for the fermentation and maturation of beer and other alcoholic beverages.
Open fermentation tanks are traditional vessels used for various fermentation processes, such as those used for beer, wine, and certain types of sourdough bread.
Stackable fermentation tanks, also known as stackable fermenters, are a specialized type of fermentation vessel used in the brewing industry.
Fermentation storage integrated tanks are specialized vessels used in the beverage and fermentation industries, primarily for the fermentation and storage of various liquid products, including beer, wine, cider, and other beverages.
Solutions for wort conditioning
ZYB Craft’s grain handling system can ensure the integrity of the raw material crushing and transportation process to the greatest extent and provides a good guarantee for improving the efficiency of the beer saccharification process.
Jacketed bright tanks are specialized vessels used in the brewing industry for the conditioning, carbonation, and storage of beer before it is packaged and served to customers.
These tanks feature an outer jacket that surrounds the main vessel, allowing for precise temperature control through the circulation of cooling or heating fluids. Jacketed bright tanks are a critical component in the brewery’s production process, facilitating the final steps that lead to a high-quality and consistent product.
Horizontal bright tanks are specialized vessels used in the brewing industry for the conditioning, carbonation, and storage of beer before it is packaged and served to customers.
Different from traditional vertical bright tanks, horizontal bright tanks are designed in a horizontal direction. Horizontal bright tanks are a practical solution for breweries seeking to optimize space, fit within low-ceilinged environments, and maintain production efficiency.
The material water mixer is a specialized piece of equipment used in the brewing industry to accurately mix water with various brewing materials, including malt, hops, and other adjuncts.
This equipment ensures the precise blending of these components, which is a critical step in the brewing process to create the wort, the liquid that serves as the basis for beer production. The material water mixer is a crucial piece of equipment that ensures the precise and consistent blending of water with brewing materials, contributing to the overall quality and consistency of the beer produced by the brewery.
Jacketed bright tanks are specialized vessels used in the brewing industry for the conditioning, carbonation, and storage of beer before it is packaged and served to customers.
Horizontal bright tanks are specialized vessels used in the brewing industry for the conditioning, carbonation, and storage of beer before it is packaged and served to customers.
Stackable bright tanks are specialized vessels used in the brewing industry for the conditioning, carbonation, and storage of beer before it is packaged and served to customers.
Solutions for brewery equipment cleaning
ZYB Craft is a professional manufacturer of CIP cleaning systems, we can provide customers with complete turnkey services, including detailed brewery layout and equipment drawings, etc.
Mobile CIP (Clean in Place) cleaning systems are specialized equipment used in various industries such as the food and beverage industry, pharmaceuticals, and manufacturing to clean and disinfect process equipment and pipes without the need for disassembly.
Because the system needs to be moved around the facility to clean multiple devices, it is “mobile”. Mobile CIP cleaning systems are an essential tool for industries that require regular cleaning and disinfection of equipment to maintain product quality, safety, and regulatory compliance.
The semi-automatic CIP (Clean-in-Place) cleaning system is a specialized cleaning system used in various industries, including food and beverage, pharmaceuticals, and manufacturing, to clean and sanitize process equipment and piping without the need for disassembly.
Unlike fully automated CIP systems, semi-automatic CIP systems require some manual intervention during the cleaning process. The semi-automatic CIP cleaning system provides an efficient and versatile cleaning solution for industries that require regular cleaning and sanitization of equipment to maintain hygiene, product quality, and compliance with industry regulations.
The fully automatic CIP (Clean-in-Place) cleaning system is a specialized cleaning system used in various industries, including food and beverage, pharmaceuticals, and manufacturing, to clean and sanitize process equipment and piping without the need for disassembly.
Unlike semi-automatic CIP systems, fully automatic CIP systems are designed to operate with minimal to no manual intervention during the cleaning process. The fully automatic CIP cleaning system provides a high level of automation and control for industries that require regular cleaning and sanitization of equipment to maintain hygiene, product quality, and compliance with industry regulations.
Mobile CIP (Clean in Place) cleaning systems are specialized equipment used in various industries such as the food and beverage industry, pharmaceuticals, and manufacturing to clean and disinfect process equipment and pipes without the need for disassembly.
The semi-automatic CIP (Clean-in-Place) cleaning system is a specialized cleaning system used in various industries, including food and beverage, pharmaceuticals, and manufacturing, to clean and sanitize process equipment and piping without the need for disassembly.
The fully automatic CIP (Clean-in-Place) cleaning system is a specialized cleaning system used in various industries, including food and beverage, pharmaceuticals, and manufacturing, to clean and sanitize process equipment and piping without the need for disassembly.
Solutions for beer brewing cooling and control
ZYB Craft adopts the basic standards common to the food and beverage production industry to design the cooling system and control system and continuously innovates based on its rich experience in project construction and improvement of brewing technology.
The cooling system is a major energy-consuming system in brewery equipment, and its optimized configuration will directly determine the energy consumption during equipment operation.
We use brand-name compressors that are safe to operate and have a low failure rate. Our cooling system targets different beer brewing requirements and relies on its own advantages in pipeline and tank design, equipment selection, etc. to achieve more precise temperature control and rational utilization of energy consumption, ensuring strict control of the beer brewing process.
ZYB Craft’s control system adopts the basic standards common to the food and beverage production industry and continuously innovates based on its own rich experience in project construction and improvements in brewing technology.
Our control system can better meet the needs of modern craft beer brewing technology, pursue simple and efficient operation, and fully free up working time and labor. All PLC control interfaces and supporting pipeline valves follow the operating habits of mainstream winemakers. PLC system programming can achieve customized design according to customers’ special needs.
The cooling system is a major energy-consuming system in brewery equipment, and its optimized configuration will directly determine the energy consumption during equipment operation.
ZYB Craft’s control system adopts the basic standards common to the food and beverage production industry and continuously innovates based on its own rich experience in project construction and improvements in brewing technology.
Solutions for yeast expansion and storage
As a vital part of beer production, yeast will directly affect the taste, taste, and color of beer production. ZYB Craft has developed more yeast propagation systems for small and medium-sized craft breweries.
The yeast brink is a vessel or container used in the brewing industry to store and manage yeast cultures. It is suitable for multi-batch beer brewing needs and is an effective way to save production costs.
The yeast brink is modified from a stainless steel beer barrel and is used to recover the yeast in the fermentation tank and use it for brewing new batches. The capacity includes 30l, 50l and 1/2bbl. The tank is equipped with a material inlet and outlet, an inflation port, and a thermometer.
In the world of craft beer, mastering the art of fermentation is at the core of creating great beers. Yeast is the unsung hero of the brewing process, playing a key role in determining the flavor, aroma, and character of every beer.
As a professional brewery equipment manufacturer, ZYB Craft recognizes the importance of yeast management in the brewing process, so we launched the most advanced brewery yeast expansion system. Our yeast expansion systems are engineered to enable brewers to cultivate and manage yeast strains with unparalleled precision and efficiency, ultimately ensuring high yeast activity and the quality of beer fermentation.
Yeast storage tanks are mostly used to store yeast in small and medium-sized craft breweries. The tank has a double-layer structure with a jacket and insulation, or a single-layer tank is placed in a cold storage for storage.
The inner surface of the tank is finely treated and equipped with corresponding sterile sampling devices. The tank material is made of stainless steel 304 or 304L, equipped with top stirring and frequency conversion control, and the internal polishing coefficient does not exceed 0.4µm.
The yeast brink is a vessel or container used in the brewing industry to store and manage yeast cultures. It is suitable for multi-batch beer brewing needs and is an effective way to save production costs.
In the world of craft beer, mastering the art of fermentation is at the core of creating great beers. Yeast is the unsung hero of the brewing process, playing a key role in determining the flavor, aroma, and character of every beer.
Yeast storage tanks are mostly used to store yeast in small and medium-sized craft breweries. The tank has a double-layer structure with a jacket and insulation, or a single-layer tank is placed in a cold storage for storage.
Solutions for auxiliary accessories support
ZYB Craft is a professional manufacturer of brewery equipment, we can provide customers with complete turnkey services, including detailed brewery layouts, equipment drawings, and support units, etc.
Brewery mobile centrifugal pumps are a special type of pump designed for use in breweries and similar beverage production facilities. These pumps serve a variety of purposes in the brewing process, such as moving liquids, including wort, beer, and cleaning solutions, from one part of the brewery to another.
The overall design and details of the mobile centrifugal pump follow the operating habits of craft breweries. A mobile trolley is installed on the original sanitary centrifugal pump. It is suitable for places where there are no fixed workstations and multi-point workstations that are frequently moved on occasion.
Food-grade beer hoses are an important part of any brewery as they ensure the safe and hygienic transfer of beer from one container to another.
ZYB Craft uses food-grade hoses imported from the United States or Germany, which can meet FDA or PED certification requirements, the working pressure can reach 10 bar, and it is resistant to high temperatures and has no leakage. The hose can be equipped with food-grade clamps or German standard round thread joints and is designed to be matched with the tank truck to ensure safe, hygienic, and pollution-free transportation, and is easy and flexible to operate, thereby meeting the operating preferences of different winemakers.
Stainless steel manifolds, also known as distribution manifolds, are a critical component in a brewery’s beer distribution system. It is responsible for distributing and directing the flow of beer from a single source (such as a fermentation tank or bright tank) to multiple destinations (such as kegs, bottles, or other storage containers).
The stainless steel manifold is made of double-layer food-grade 304 stainless steel plates and is supported by a square rigid frame. The connecting elbow is easy to disassemble and assemble, and the seal is firm. Stainless steel manifolds are designed and produced according to different requirements of customers.
Beer flow meters are mainly used to measure brewing water, after filtration of the saccharification system and after cooling of the wort, so as to achieve accurate measurement of the output of the saccharification system.
For material and output flow measurement, ZYB Craft uses intelligent electromagnetic flowmeters to ensure integration and communication with the entire PLC system. Beer flow meters are used to accurately and consistently monitor and control beer flow, helping breweries effectively manage the brewing process, maintain quality control, and optimize operations.
The air pressure system, also known as the compressed air system, plays a vital role in the brewing process. The system provides compressed air for various tasks and functions within the brewery, helping to increase production and overall operational efficiency.
ZYB Craft can be reasonably configured according to different process flows, and can be equipped with corresponding nitrogen generators and mixers for large-scale craft breweries, thereby saving gas costs for long-term and multi-batch brewing.
Brewery mobile centrifugal pumps are a special type of pump designed for use in breweries and similar beverage production facilities. These pumps serve a variety of purposes in the brewing process, such as moving liquids, including wort, beer, and cleaning solutions, from one part of the brewery to another.
Food-grade beer hoses are an important part of any brewery as they ensure the safe and hygienic transfer of beer from one container to another.
Stainless steel manifolds, also known as distribution manifolds, are a critical component in a brewery’s beer distribution system. It is responsible for distributing and directing the flow of beer from a single source (such as a fermentation tank or bright tank) to multiple destinations (such as kegs, bottles, or other storage containers).
Beer flow meters are mainly used to measure brewing water, after filtration of the saccharification system and after cooling of the wort, so as to achieve accurate measurement of the output of the saccharification system.
The air pressure system, also known as the compressed air system, plays a vital role in the brewing process. The system provides compressed air for various tasks and functions within the brewery, helping to increase production and overall operational efficiency.